May 17, 2020

Leveraging BIG DATA in the Mining Industry

4 min
Information like speed, fuel consumption and route planning can be optimised
‘Big data is increasingly becoming a central buzzword in many industries and mining is no different. Due to developments in the economy and the mi...

‘Big data’ is increasingly becoming a central buzzword in many industries and mining is no different. Due to developments in the economy and the mining industry over the past six to eight months, the key focus has shifted back to reducing the cost of mining operations and improving efficiency across the board.

With every phase of a mining company’s value chain producing large amounts of data on a daily basis, big data plays a crucial role in achieving better decision making processes backed with business analytics and predictive analytics. However, in order to achieve this mining companies need to identify how to manage the diverse range of the data at hand, which data to collect and how to prioritize it. They also need to create interfaces to make big data analytics possible to improve day-to-day operations. 

Big data, if used effectively can be used to monitor mining activity in real time and thus help companies achieve competitive advantage. In fact, a number of critics are pitting big data as the element, which will see some companies leapfrog others to become best in class in 2014 and beyond.

Data is woven into every sector and function in the global economy, and, like other essential factors of production such as hard assets and human capital, much of modern economic activity simply could not take place without it. The use of big data — large pools of data that can be brought together and analyzed to discern patterns and make better decisions — will become the basis of competition and growth for individual corporations, enhancing productivity and creating significant value for the world economy by reducing waste and increasing the quality of products and services.

Mining Global considers five ways to leverage big data:

1. Unlocking data to improve business operations

Big data has the capacity to facilitating faster and more responsive business decisions based on business analytics and predictive analytics. Mining corporations capture vast amounts of data on a daily basis and big data analysis can help them make sense of this information quickly. Mining firms can use this information to predict market demand and optimize supply.

2. Reducing down-time and boosting efficiency when it comes to equipment

Managing equipment is one of the most important aspects on a mine-site. Any down time, repairs, or poor logistical planning can have a huge impact on the efficiency and thus the profitability of a mine. Big data can shed light on equipment management to help mining operators drive total efficiency. Furthermore, data such as tire pressure, scheduled repairs, faults and driver information (routes on site, speed, proper use) can all be captured, analyzed and reacted to.

3. People management and operational excellence

Big data can help site managers collect more accurate and detailed performance information on everything from product inventories to sick days and therefore expose variability and boost performance. In fact, some leading companies are using their ability to collect and analyze big data to conduct controlled experiments to make better management decisions.

4. Big data and continuous improvement

Big data cannot only be used to control current operations, but also leveraged to improve operations in the future. Mine site managers can get an understanding of the most productive site days and look into the conditions surrounding them. These conditions can then be replicated for greater productivity and efficiency in the future.

5. Minimizing risk

Sophisticated analytics can substantially improve decision-making, minimise risks, and unearth valuable insights that would otherwise remain hidden.

Implementing big data

When rolling out the use of big data its important that you consider the potential teething problems and stumbling blocks that could occur early on, such as legacy systems, IP and privacy aspects as well as storage and security challenges.

Mining corporations also need to ensure that employees are fully equipped with the tools required to manage the volume, variety, velocity and value of data from across the business. Big data bring with it a wide variety of advantages, including the ability to utilize data to operate mines proactively rather than analyzing data and results from the past. However, in order to do this effectively the people on the ground need to be given a solid understanding about how to best define rules around how data gets procured, stored, maintained and used to achieve the best business outcomes.

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Jul 17, 2021

Coal India Secures First-Of-Its-Kind Digital Deal

2 min
Coal India Limited has secured a new deal with Accenture Solutions to consult on enhancing mining performance and production through a digital endeavour

Coal India Limited (CIL) has appointed Accenture Solutions to digitally transform seven of its open-cast mines as the company strives to improve performance and increase coal production. Accenture is due to lay down digitalisation groundwork until March 2022.

The deal aims to increase coal production by 100 million tonnes (MT) by the end of FY’23. Once the minimum quantity has been surpassed, an agreed sum will be paid to the consultant for every additional sum of coal produced. This success fee will only be paid on the procurement of the minimum assured quantity. 

The move will see heavy earth moving machinery (HEMM) fitted with digital sensors to monitor performance efficiency at all levels. Additionally, modern data analytic techniques aim to increase mine productivity and project monitoring through functional system management and effective observation. 

An Exciting Venture For Global Mining

CIL, which aims to provide energy security in an environmentally and socially sustainable manner, hopes the move will help transform the entire business of mining operations and ensure higher volumes of coal are acquired at a lower cost. 

“This is a first of its kind initiative by the company utilising digitalisation to ramp up coal output,” CIL has said. 

A Digital Step Towards Enhanced Performance

Digitalisation is expected to take place at open-cast mines in Kusmunda, Gevra, Dipka of Southern Eastern Coalfields (SECL), Migahi, Jayant, Dudhichua, and Khadia of Northern Coalfields (NCL). Nearly 32% (188 MT) of CIL’s 596 MT output in FY’21 was accounted for by the seven selected mines. However, this new deal is set to see a large increase following the subsequent digital changes due to be made.  

“Learning from the outcome and success of this model, we may replicate it in our other large mines,” says CIL, optimistic about the future following the modernisation of their mining. 

It is expected that the move will help address roadblocks and guarantee corrective measures are put into place, ensuring the company is able to move forward with its aim of increasing output whilst remaining sustainable and eco-friendly.

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