May 17, 2020

Is shovel-based payload monitoring more productive than truck-based methods?

Operations
mine sites
Machinery
Tech
Admin
4 min
Is shovel-based payload monitoring more productive than truck-based methods?
Global mining technology provider MineWare believes shovel-based payload monitoring is set to supersede traditional truck-based methods through the deli...

Global mining technology provider MineWare believes shovel-based payload monitoring is set to supersede traditional truck-based methods through the delivery of significant cost savings, more accurate data and ultimately, more consistent payloads in trucks.

MineWare founder and CEO Andrew Jessett claims variations in operator performance and material properties remain a significant and costly issue for the mining industry globally.

“Payload is essentially the load carried by a piece of equipment—in this instance, in the bucket of a shovel which is then dumped into the truck,” explained Jessett.

“The key to improving shovel productivity and reliability is to provide timely, accurate and clear data to all stakeholders in the shovel operation, ultimately resulting in more consistent loading practices. Shovel based payload systems can achieve this goal.

“Traditional truck-based payload methods have inherent challenges such as truck sensor calibration, trucks lacking a weighing system altogether, and the length of time it takes for payload data to reach the operator. These challenges can impact on the accuracy of the information and the usefulness of the data. Keeping a fleet of truck payload systems accurately calibrated is a challenge for any mine site,” he said.

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Jessett claims that the lack of a consistent truck loading control system can result in a number of costly impacts such as truck overloads, truck underloads, at-face dumping, and truck bunching (where heavily loaded trucks become slower up-ramps holding up other trucks and creating bottlenecks in production).

“All of these impacts can lead to lower production rates and higher haul truck maintenance costs, including premature tire failure and higher fuel costs,” said Jessett.

“By providing real-time feedback to the operator, shovel-based payload monitoring systems enable well-trained shovel and excavator operators to consistently fill the trucks with a smaller variation in the final truck load.

“If truck payload is more consistent, productivity will improve and operating costs reduce.”

Referring to a recent case study with one of MineWare’s North American mining clients, Jessett highlights that Argus was responsible for achieving an increase of more 10% in truck loading performance.

“For our client, that meant an average increase of 39 tons per load, per truck. And based on 14,000 loads, that’s 546,000 more tons every month and a hefty financial gain of more than $1million per month—based on $2/load.”

According to Jessett, MineWare’s Argus Shovel Performance Solution is one of the only systems on the market that provides accurate ‘shovel based’ payload management for controlling truck loading.

“It’s really important to have trucks loaded to their target weight. With Argus, we’re able to ensure that the operator knows how much is loaded in each truck and, in real-time, how much remains to be loaded. Having this information to hand enables the operator to achieve more consistent loading,” he said.

Jessett emphasizes that even a one percent production improvement on large machinery like draglines, excavators and shovels can deliver significant outcomes for mine sites.

“In the field, we’re seeing significant performance improvements by using Argus loader-based payload management to move more for less and without overstressing the equipment—therefore reducing unit costs,” he said.

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“Many of our clients’ operations are doing anything from seven million tons to 100 tons per annum.

“For them, getting accurate and reliable payload information, and being able to achieve consistency across operators in regards to their performance are key to productivity improvement,” he said.

“In their words, ‘if you can measure it, you can manage it.”

About MineWare

MineWare is a global leader in the development of advanced dragline and shovel monitoring technologies for the global surface mining industry. Since creating the industry's first fully integrated dragline monitor in 2005, MineWare has continued to advance its core technologies including the Pegasys dragline monitor, Argus shovel performance system and remote monitoring and data visualization tool mRoc Desktop. Today, MineWare is improving the performance and productivity of more than 120 draglines and shovels around the globe with a team of more than 50 staff operating throughout our offices in Australia, South Africa and the Americas.

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Dec 3, 2020

Net zero benefits the mining industry and the environment

digital mining
Oren
Emitwise
mining
Dan Brightmore
3 min
Learn how to future proof your business for a zero-carbon world with help from Emitwise and the Oren Marketplace.
Learn how to future proof your business for a zero-carbon world with help from Emitwise and the Oren Marketplace...

How do we get the world to net-zero faster?

Emitwise’s founders, Mauro Cozzi, Eduardo Gómez and Ben Peddie, approached a network of more than 100 of the world's largest enterprises and asked their CEOs, CFOs, and sustainability managers the big question: How do we get the world to net-zero faster? The challenge many shared was the lack of timely and accurate emissions data to enable strategic decisions. Companies often relied on annual audits of their carbon footprint for carbon accounting purposes. However, static yearly results were outdated upon publishing.

Emitwise saves companies an average of 260 working days a year by automating their scope 1, 2 and 3 emissions data. With the added benefits of clean audit trails and auto-populated accounting reports in line with GHG Protocol, all at the click of a button. Their easy to use solution enables businesses to quickly identify the carbon hotspots to target, and the precise real-time data empowers teams to remain agile and respond effectively, making achieving those goals possible.

Unique AI Technology

Emitwise’s unique AI technology empowers businesses to automatically measure, report and reduce their carbon footprint across their operations and supply chain, future-proofing companies for a zero-carbon world. It is the only solution that enables companies to fully automate their carbon accounting across all business units and suppliers, therefore liberating them from the drudgery of collecting and processing emissions data.

By using artificial intelligence to precisely measure emissions in real-time, businesses can identify and tackle carbon hotspots swiftly, enabling them to devise a trackable roadmap to net-zero carbon. At the same time, accurate audit trails and auto-populated annual reports ensure that companies comply with international reporting requirements, and align businesses with global climate targets to mitigate risk across their operations and supply chain. 

The Oren Marketplace

Environmental management, social license to operate, safety, renewable energy to lower emissions and operational efficiency for mining can be supported by a range of digital solutions enabling dynamic operations. To address these issues, Shell and IBM joined forces to create the Oren Marketplace – the first B2B solutions platform for the mining sector. 

With the adoption of many of the digital solutions offered through Oren, mining companies can adapt in real-time to risks or adjust plans ahead of a problem occurring. The goal is a shift towards proactive management as the optimal outcome for all stakeholders – community, shareholders, and employees.

Emitwise was founded with the goal of helping industries across all sectors reduce their carbon footprint. Similarly, Shell aims to become a net-zero emissions energy business by 2050, or sooner, in step with society and its customers. And Oren is focused on offering innovative products and services that can help mining companies track and reduce their emissions. 

“Oren is the starting point for how we help our mining customers to de-carbonise,” explains Carol Chen, Global Lubricants Marketing, Vice President, Shell. “It’s our ambition to work with sectors like mining to help them find their own pathway to net-zero emissions through collaboration. The Oren marketplace offers a great opportunity for collaboration between the miners and technology companies that are joining this digital marketplace.” 

Web Summit

Emitwise will be showcasing its vision for a net-zero future live from Lisbon at this year’s Web Summit. Bringing together the people and companies redefining the global tech industry, the online event welcomes 100,000+ attendees from around the world to hear from more than 800 speakers and view offerings from 2,500 startups covering a vast range of topics from Data Science and Climate Change to AI and Machine Learning. To find out more and book your ticket visit Web Summit. 

Emitwise is one of many solutions providers on the Oren platform seeking to address the pain points and environmental concerns of heavy industries like mining. To discover a range of solutions that can further support your operation’s digital transformation and commitment to sustainability, visit the Oren Marketplace.

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