May 17, 2020

[GIFS] The 5 Stages of the Mining Life Cycle

mine reclamation
smelting
mining production
Operations
Admin
2 min
GIFS: The 5 Stages of Mining
Mining operations are complex. They aren't your run-of-the-mill type projects. These billion dollar complexes consist of various interconnected proj...

Mining operations are complex. They aren't your run-of-the-mill type projects. These billion dollar complexes consist of various interconnected projects, operating simultaneously to deliver refined commodities like gold, silver, coal and iron ore. It’s a five stage process and we’ve broken it down using GIFs.  

Exploration

The beginning of any mining project begins with the exploration stage. It's where the magic happens. Companies enlist geologists and others to prospect remote areas in search of mineral deposits. Methods such as geological surface mapping and sampling, geophysical measurements and geochemical analysis is often applied at an early stage to pin out potential deposits.

Mine-site design and planning

Once mapping and mineral resource data is collected, and the results are strong, the project can move forward to the design and planning stage. This typically consist of studies to help companies determine if and how a project can be safe, environmentally sound, economically viable and socially responsible. 

Construction 

If you build it, they will come. The construction process occurs after research, permitting and approvals are complete. Construction of mining sites invovles building roads, processing facilities, environmental management systems, employee housing and other facilities. 

Production

The two most common methods of mining are surface and underground mining. The method is determined mainly by the characteristics of the mineral deposit and the limits imposed by safety, technology, environmental and economical concerns.

The first step in the production stage is recovering the minerals. This is the process of extracting the ore from rock using a variety of tools and machinery.

The second step is processing. The recovered minerals are processed through huge crushers or mills to separate commercially valuable minerals from their ores. 

Once processed, the ore is then transported to smelting facilities.

The final step in production is smelting. This process involves melting the concentrate in a furnance to extract the metal from its ore. The ore is then poured into moulds, producing bars of bullion, which are then ready for sale.

Closure and reclamation

The fifth and final stage in mining operations is closure and reclamation. Once a mining site has been exhausted of reserves, the process of closing the site occurs, dismantling all facilities on the property. The reclamation stage is then implemented, returning the land to its original state. 

A comprehensive rehabilitation program has many clearly stated objectives which may include:

• ensuring public health and safety

• minimizing environmental effects

• removing waste and hazardous material

• preserving water quality

• stabilizing land to protect against erosion

• establishing new landforms and vegetation

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Jun 18, 2021

Unmanned train to allow Vale to reopen iron ore plant

Vale
Iron ore
Timbopeba
Autonomous trains
2 min
Vale’s Timbopeba iron ore plant will be able to resume operations near the Xingu dam through the use of autonomous trains

Brazilian miner Vale SA will be able to resume operations at its Timbopeba iron ore dry processing plant in up to two months thanks to the use of an unmanned train, the company said in a statement this week.

Vale - Timbopeba iro ore plant

With the train, Timbopeba will be able to operate at least at 80% of its capacity of 33,000 tonnes of iron ore “fines” per day, reports Reuters.

Vale was forced to shut down the plant in the Alegria mine complex recently after labor authorities in Minas Gerais state banned activities close to the Xingu dam due to concerns of a risk of collapse.

Autonomous trains

Vale said access by workers and vehicles continues to be suspended in the flood zone of the dam due to the ban even though it remains at emergency level 2, which means there no imminent risk of rupture.

But some workers are allowed entry under strict security precautions and they will get the unmanned train going once it has been tested, which would take between one and two months, the company said.

The unmanned train will travel automatically along 16 kilometers (10 miles) of track operated by a system that can control the speed and activate the brakes, Vale said.

Vale announces first ore at Voisey’s Bay mine extension

Vale has reached the milestone of first ore production at the Reid Brook deposit at the Voisey’s Bay mine expansion project in Northern Labrador, Canada - recognised as the safest mine in Canada.

Vale Timbopeba

 

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