May 17, 2020

Innovations in Gold Explorations Techniques

Rio Tinto
Barrick Gold
gold mining
Gold
Admin
4 min
Mining for the world's most precious metal
Gold has always fascinated humans. Even before the beginning of recorded history it has been a valuable and highly sought-after precious metal. Through...

Gold has always fascinated humans. Even before the beginning of recorded history it has been a valuable and highly sought-after precious metal. Through the years it has served a variety of purposes from coinage and jewelry to practical uses in medicine, dentistry, and electronics. In recent years, the increase in demand for gold has caused prices for the metal to soar, leading to many mining companies bolstering efforts in gold exploration.

Gold mining through the years

People have used mining techniques to access minerals in the earth since the creation of civilization. The gold mining technology in the early years was very simply. It consisted largely of manual labor and primitive tools for little to no reward. Made famous in the California Gold Rush and the Colorado Gold Rush, Placer Mining takes a variety of forms and steps, including panning, “sluice-boxing”, hydraulic mining, and dredging. All of these techniques use gravity and water to separate the denser gold from other sand and gravel.

The vast majority of current gold production comes from commercial hardrock mining operations. Hardrock (Lode) mining is the extraction of gold from the rock where it was originally deposited. Most hardrock mines are either underground or open-pit mines. An underground mine is a tunnel drilled or basted to the source of the ore whereas an open-pit mine is the removal or extracting of rock and minerals from an open pit or borrow. Open-pit mines are used when deposits of commercially useful minerals or rock are found near the surface. Nearly two-thirds of all new mined gold comes from open-pit mines.

Methods, Techniques, and Tools

The methods of mining and extracting for gold have changed rapidly over the years. In today’s technologically-advanced society, newly-developed machines have been created to excavate with more accuracy and less harm to the surrounding environment. Miners can now utilize superior machinery to mine for larger masses of gold across more expansive areas at extraordinary depths underground. Advancements in equipment and tools include trucks, drills, explosives, processing plants, and even automated robots.

As much of the earth’s best gold mines are exhausted, miners are now relying on dangerous chemicals to extract, separate, and refine gold, causing an immense impact not only on the environment, but the miners as well. Dangerous extraction techniques include Heap Leaching and Amalgamation. Over the years, disastrous spills have forced the gold industry to change how it handles cyanide by setting new standards for transportation and storing the chemical. Mining operations also have potentially significant impact on the environment throughout their life cycle, from exploration and construction to operation and closure. All of these factors have played a vital role in the perception of mining and could possibly play an even bigger role in the future of gold exploration

The Future of Gold Mining

Mining companies such as Rio Tinto and Barrick Gold are beginning to adopt greener technologies and practices, aimed at helping the mining industry clean up after hundreds of years of inefficiencies and waste. Barrick Gold is currently engaged in 140 energy efficiency projects across its operations and now sources more than 19 percent of its electrical power from renewable energy. Likewise, Rio Tinto is currently running a pilot mine in New South Wales, Australia, that tests methane capturing technologies and a carbon dioxide storage project in Victoria, Australia. The company plans to trial new technologies aimed at capturing and reducing CO2 and methane emissions. Companies like Ecosphere Mining are focusing on water reclamation and recycling products while Consol Energy’s newest facility is treating water from underground mines. More and more companies are springing up to help provide environmentally friendlier technologies to these newly green mining operations. 

In 2009 the Canadian government agency Natural Resources Canada (NRCan) launched the Green Mining Initiative to focus efforts and developments on reducing the environmental footprint of mining through waste management, mine closure, and rehabilitation and ecosystem management. The agency’s science lab has been exploring greener extraction processes as well as experimenting with ways to eliminate the use of explosives.  The lab is developing processes for waste management involving alternative waste-disposal methods and prevention of acid-related environmental damage. NRCan is working towards “zero-discharge” processes by re-mining waste materials.

Additionally, scientists at Northwestern University have discovered an inexpensive and environmental benign method that uses simple cornstarch – instead of cyanide – to isolate gold from raw materials in a selective manner. Nearly all gold-mining companies use this toxic gold leaching process to sequester the precious metal.

As the gold mining industry continues to progress, the industry could very well be moving towards green initiatives as well as utilizing automated technology with less hands-on involvement from miners entirely.  

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Jun 30, 2021

Rio Tinto and Alcoa begin construction with ELYSIS tech

Rio Tinto
ELYSIS
Decarbonisation
Alcoa
3 min
ELYSIS
Rio Tinto and Alcoa’s JV project ELYSIS has the potential to transform the aluminium industry, with a significant reduction in its carbon footprint

Eliminating all direct greenhouse gases from aluminium smelting has taken a major step forward with the start of construction on the first commercial-scale prototype cells of ELYSIS’ inert anode technology, at Rio Tinto’s Alma smelter in Saguenay-Lac-Saint-Jean, Quebec.

ELYSIS has the potential to reduce the carbon footprint of aluminium production

ELYSIS is a joint venture company led by Rio Tinto and Alcoa that is developing a new breakthrough technology, known as inert anode, that eliminates all direct greenhouse gases (GHGs) from the traditional smelting process and instead produces oxygen.

The technology has the potential to transform the aluminium industry, with a significant reduction in its carbon footprint.

The inert anode prototype cells will operate on a commercial scale typical for large modern aluminium smelters, using an electrical current of 450 kiloamperes (kA).

The Honourable Francois-Philippe Champagne, Minister of Innovation, Science and Industry joined representatives from ELYSIS, Rio Tinto and Alcoa to mark the start of construction and announce a further CAD $20mn financial contribution from the Government of Canada to support the project.

The federal government's financial support will enable the creation of a unique commercial size inert anode technology showroom for future customers and will help develop the supply chain by involving local and regional equipment manufacturers and suppliers in the project.

ELYSIS is working to complete the technology demonstration by 2024 followed by the commercialization activities.

ELYSIS technology at a glance:

  • The ELYSIS technology addresses the global trend towards producing low carbon footprint products, from mobile phones to cars, planes and building materials.
  • The new process will reduce operating costs ofaluminiumsmelters while increasing production capacity. It could be used in both new and existing aluminium smelters.
  • In Canada alone, the ELYSIS technology has the potential to reduce GHG emissions by 7 million tons, the equivalent of removing 1.8 million cars from the roads.
  • ELYSIS will also sell next-generation anode and cathode materials, which will last more than 30 times longer than traditional components.

Alcoa and Rio Tinto will continue to support the ELYSIS development program alongside the Governments of Canada and Quebec.

ELYSIS is working closely with Alcoa's Technical Center, where the zero-carbon smelting technology was invented, and the Rio Tinto technology design team in France.

Alcoa's Technical Center supports ELYSIS in the manufacture of proprietary materials for the new anodes and cathodes that are essential to the ELYSIS process. The Rio Tinto technology team in France is creating commercial scale designs for the ELYSIS technology.

 

Vincent Christ, CEO, ELYSIS commented: “This is a great day for ELYSIS. It means that we are becoming the first technology company in the world to build commercial-size inert anode cells. While we refine the technology in our R&D Centre, we start the construction of our prototype cells. This shows our confidence in our process and in the know-how of our team. The combination of ELYSIS' zero CO2 technology and Quebec's renewable energy will be great competitive advantage for the future. I would like to thank the government for its support and all the partners for their commitment.”

Samir Cairae, Rio Tinto Aluminium managing director Atlantic Operations and ELYSIS board member added: “Today marks a real step towards the future of the aluminium industry, by progressing this breakthrough technology to cut carbon emissions. Rio Tinto is committed to supporting its ongoing development here in Quebec where we already use clean hydropower to deliver some of the world’s lowest carbon aluminium. Combining this technology with renewable hydropower holds the promise of zero carbon aluminium smelting.”

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